Non-Standard Iron Core

Products Categories

NCW Core - High - Performance, Compact, and Cus...

Bobbin-Transformer Core Bobbins-Injection Molde...

Non-standard Iron Core - Customized Special-sha...

Permalloy - High Permeability Soft Magnetic - A...

Unicore (Folded Core) - Silicon Steel Folded Co...

Step-Lap Core | Laser-Scribed Silicon Steel | W...

FeSi Distribution Gap Core | Precision Silicon ...

Amorphous Distribution Gap Core | Nanocrystalli...

Toroid Core | Silicon Steel Construction | Sola...

Pulse Transformer Core | Silicon Steel Construc...

0102030405

Non-standard Iron Core - Customized Special-shaped Magnetic Component

Non-standard Iron Core - Tailored Special-shaped Magnetic Solution for Complex Electrical Systems

Non-standard iron core is a customized magnetic component formed by processing iron-based alloys (such as silicon steel, permalloy) through special molding techniques (wire cutting, stamping, casting, etc.). Different from standard cylindrical or rectangular cores, its geometric shape (e.g., stepped, arc-shaped, multi-angle nested structure) is designed according to specific application scenarios, providing flexible magnetic path solutions for complex electromagnetic systems.

Customized Geometry Design

It can be tailored to the magnetic field direction, space constraints and performance requirements of the equipment. For example, the stepped structure can optimize the air gap distribution to improve the coupling efficiency of transformers; the arc-shaped design is suitable for circular magnetic circuits to reduce magnetic leakage.

High-precision Processing Technology

Adopting CNC machining, precision stamping and other processes to ensure the dimensional accuracy of the core, so that the magnetic flux density distribution is more uniform and avoid local magnetic saturation.

Flexible Material Matching

According to different frequency bands and power levels, silicon steel sheets with different silicon content,low-carbon iron or high-nickel permalloy can be selected. For example, high-silicon steel is used in low-frequency high-power occasions to reduce eddy current loss; permalloy is suitable for high-frequency signal processing to maintain high permeability.

Industrial Equipment Manufacturing

Special Transformers: Used in power supply systems of CNC machine tools, laser equipment, etc. The non-standard iron core can reduce the volume of the transformer while meeting the high-efficiency energy conversion requirements. High-frequency Inductors: Applied in welding machines, inverters, and the special structure can suppress skin effect and improve the stability of high-frequency current.

New Energy and Renewable Energy

Solar Inverters: The non-standard iron core is used in filter inductors to optimize the harmonic suppression capability and improve the power quality of photovoltaic power generation systems. Wind Turbine Control Systems: Non-standard iron core structures are used in power conversion devices to adapt to the complex vibration and temperature change environments of offshore wind turbines.

Consumer Electronics and Medical Equipment

Medical Imaging Equipment:Non-standard iron core are used in MRI gradient coils to ensure the uniformity of the magnetic field and improve the clarity of imaging.