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Nanocrystalline Core - Ultra-High Permeability Soft Magnetic Core
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Nanocrystalline Core - Ultra-High Permeability Soft Magnetic Core

Nanocrystalline Core-Advanced Soft Magnetic Component for High-Frequency Efficiency

Nanocrystalline core is fabricated from nanocrystalline alloy, a cutting-edge material composed of iron (Fe), silicon (Si), boron (B), and trace elements. Through rapid solidification and annealing, it forms a microstructure with nanoscale crystalline grains (10-20 nm), delivering unparalleled magnetic properties. 

    Common Applications

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    Power Electronics

    Switching Power Supplies: Used in high-frequency transformers (50 kHz-100 kHz) for laptops, servers, and electric vehicle chargers, enabling compact designs with >95% efficiency.
    Inverters: Optimizes power conversion in solar inverters and UPS systems by minimizing harmonic distortion and improving transient response.

    Renewable Energy

    Wind Turbines: Integrates into gearless direct-drive generators for low-loss magnetic coupling, enhancing energy capture in variable-speed wind systems. Energy Storage: Stabilizes current flow in battery management systems (BMS) for fast-charging EV batteries and grid-scale energy storage.

    Consumer and Medical Devices

    Audio Equipment: Low-noise inductors in high-end headphones and amplifiers, preserving signal purity for immersive sound experiences.
    Medical Imaging: Nanocrystalline core in MRI gradient amplifiers, ensuring precise magnetic field control for diagnostic accuracy.

    Switching Power Supplies

    In the switching power supplies of devices such as computers, servers, and communication base stations, nanocrystalline cores can be used to make high-frequency transformers and inductors. It can effectively reduce core losses, improve power conversion efficiency, enable the switching power supply to remain stable under high-frequency operating conditions, reduce the size and weight of the power supply, and at the same time, reduce heat generation and enhance power supply reliability. 

    Inverters

    In the inverters of photovoltaic power generation systems, new energy vehicle charging facilities, etc., nanocrystalline cores help achieve efficient DC - AC conversion. Its high magnetic permeability characteristic can reduce the excitation current and cut down on reactive power losses; the low-loss characteristic can improve the overall efficiency of the inverter and reduce energy waste. 

    On-Board Chargers (OBC)

    The application of nanocrystalline cores in on-board chargers can improve charging efficiency and shorten charging time. Within the limited space inside the vehicle, by taking advantage of its small size and high power density, it meets the vehicle's requirements for the miniaturization and high performance of the on-board charger.

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