Low Current Transformer & Low Current Sensor Cores

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NCW Core - High - Performance, Compact, and Cus...

Bobbin-Transformer Core Bobbins-Injection Molde...

Non-standard Iron Core - Customized Special-sha...

Permalloy - High Permeability Soft Magnetic - A...

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Step-Lap Core | Laser-Scribed Silicon Steel | W...

FeSi Distribution Gap Core | Precision Silicon ...

Amorphous Distribution Gap Core | Nanocrystalli...

Toroid Core | Silicon Steel Construction | Sola...

Pulse Transformer Core | Silicon Steel Construc...

0102030405

Gap Core - High Performance Magnetic Core with Air Gap-Epoxy Coated Nanocrystalline Gap Core

Gap Core - Precision Engineered Magnetic Component for Controlled Inductance

Gap core is a specialized magnetic core designed with a deliberate air gap in its magnetic path.This unique structural feature allows for precise control of inductance, saturation characteristics, and energy storage capabilities, making it a critical component in switching power supplies, motor drives, and energy conversion systems. The gap core saturation under high current conditions, ensuring stable performance in dynamic electrical environments.

Adjustable Inductance Design

The air gap introduces a controlled magnetic reluctance, enabling engineers to tailor inductance values for specific applications.

Anti-Saturation Capability

By interrupting the continuous magnetic path, the air gap significantly delays core saturation, allowing the component to handle higher peak currents without performance degradation. This feature is vital for maintaining efficiency in high-power electronic systems.

Low Harmonic Distortion

The precise gap engineering reduces magnetic flux density concentration, minimizing harmonic generation and improving the purity of output signals. This makes gap cores suitable for sensitive audio equipment and high-frequency communication modules.

Common Applications

Power Electronics

Switching Power Supplies: Used in flyback, forward, and boost converters to manage energy storage and release, ensuring stable voltage regulation.

Inverters: Optimizes power conversion efficiency in solar and wind energy systems by controlling inductive reactance during AC/DC conversion.

Consumer and Communication Electronics

Audio Amplifiers: Minimizes distortion in low-frequency inductors, improving sound quality in hi-fi systems.

5G Base Stations: Used in RF matching networks to reduce signal loss and interference in high-frequency communication modules.

Renewable Energy Storage

Battery Management Systems: Stabilizes current flow in energy storage inverters, ensuring safe and efficient charging/discharging cycles for lithium-ion battery banks.